Superior Construction
Panel Built’s steel line fabricates powder coated structural steel mezzanines and stair systems to your specifications—with custom sizes, heights, spans, decking materials and landings.
Heavy-duty and long-lasting, Panel Built is your single-source mezzanine system provider.
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Structural Mezzanines Powder Coat Finish
Structural Mezzanines Technical Information
Features
- Modular bolt-together systems
- Sturdy handrail with 4” kickplate
- Heavy-duty columns & baseplates
- Heavy-duty prefabricated stairs and accessories
- 4-MIL powder coated steel components provide a superior level of durability against abusive, corrosive applications
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Standard Decking Options
- Advantech – This is a high-quality product superior to ordinary plywood and OSB options due to its enhanced strength, stiff ness and moisture resistance.
- ResinDek – This is high density composite flooring, recommended for mezzanines requiring a solid floor subject to heavy loads from the use of pallet jacks, carts or dollies.
- Diamond Plate – This steel decking is considered to be our second most durable flooring.
- Concrete Flooring – The most durable type of mezzanine flooring by far is concrete.
- Press-locked Grating – Steel grating, commonly referred to as bar grating or press-locked grating, is a common choice in the waste management, mining, and food service industries.
Standard Color Options
Applications
Catwalks
Observation Office
Range Towers
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Sport Facilities
Storage
Aerospace Applications
Other types of mezzanines you can consider are catwalk shelving systems and freestanding mezzanines. Read more about mezzanines here >
Structural Mezzanines
Structural mezzanines, also known as raised platforms, are intermediate floors that are built between the main floors of a building. They typically span the entire length and width of a building, and provide additional usable space without the need for additional building footprint.
Structural Mezzanines are used in a variety of applications across different industries, including warehouses, distribution centers, factories, retail stores, and offices.
They can be designed and customized to meet specific requirements and are popular because of their versatility, durability, and cost-effectiveness.
The construction of structural mezzanines involves the use of structural steel components such as beams, columns, and girders.
The steel components are designed and engineered to meet specific load requirements, and are typically bolted together to form a rigid structure. The decking material for mezzanines can vary depending on the application, but common materials include metal panels, plywood, or concrete.
One of the benefits of mezzanines is that they can be easily integrated into existing buildings.
This means that they can be installed without disrupting ongoing operations in a facility. Mezzanines can also be designed to accommodate different types of loading conditions, including live loads, dead loads, and seismic loads.
In addition to providing extra storage or workspace, structural mezzanines can also be used for other purposes such as office space, break rooms, training rooms, or even manufacturing facilities.
In retail stores, mezzanines can be used to display products or as additional retail space. By utilizing the vertical space of a building, mezzanines allow businesses to use their existing space more efficiently.
Structural Mezzanines are also a cost-effective alternative to building a new structure or expanding an existing one.
Because they can be installed quickly and easily, they require less construction time and cost than a traditional building expansion. Additionally, mezzanines can be disassembled and relocated if needed, which makes them a flexible option for businesses that may need to move to a new location in the future.
One of the key considerations when designing structural mezzanines is safety.
The mezzanine should be designed to accommodate the intended use and load capacity, and should be constructed with high-quality materials to ensure its stability and durability. Guardrails, handrails, and gates should also be installed to prevent falls and accidents.
Another consideration when designing a structural mezzanine is accessibility.
Stairs or a ramp will need to be included to provide access to the mezzanine. Depending on the space available, a straight or spiral staircase can be used. Regulations concerning stair design and construction should also be taken into account.
In terms of maintenance, mezzanines require minimal upkeep.
Regular inspections should be conducted to ensure the integrity of the structure and to identify any potential issues. Any damage or wear and tear can be addressed with repairs, replacement of components, or reinforcement to maintain the safety and integrity of the mezzanine.
Overall, structural mezzanines are a versatile and cost-effective solution for businesses looking to expand their usable space without the need for a new building.
They can be customized to meet specific requirements and are designed to accommodate different types of loading conditions. By utilizing the vertical space of a building, mezzanines allow businesses to use their existing space more efficiently, reducing the need for costly building expansions. With proper design, construction, and maintenance, mezzanines can provide long-lasting and durable solutions for businesses in various industries.
When would you use a structural mezzanine over a stand alone mezzanine
The decision to use a structural mezzanine or a standalone mezzanine depends on the specific needs and requirements of the project. Below are some factors to consider when deciding which type of mezzanine to choose:
1. Building structure:
A structural mezzanine utilizes the existing structure of the building for support, whereas a standalone mezzanine requires its own independent support structure. If the building has a strong and suitable structure, a structural mezzanine would be more appropriate. If the building structure is not strong enough, a standalone mezzanine may be required.
2. Space availability:
A standalone mezzanine requires additional floor space for its support structure, which can reduce the available floor space in a building. If floor space is already limited, a structural mezzanine may be a better option as it utilizes the vertical space in a building.
3. Permanence:
A standalone mezzanine is a more permanent solution as it cannot be easily disassembled or relocated. A structural mezzanine, on the other hand, can be disassembled and relocated if needed. If the mezzanine is intended to be a long-term solution, a standalone mezzanine may be preferred. If the mezzanine is intended to be a temporary or flexible solution, a structural mezzanine may be more appropriate.
4. Cost:
A standalone mezzanine typically has a higher upfront cost due to the additional support structure required. A structural mezzanine, on the other hand, utilizes the existing building structure, which can result in lower costs. If cost is a significant factor, a structural mezzanine may be a better option.
In summary, a structural mezzanine may be preferred when the building structure is strong and suitable, space availability is limited, flexibility is required, or cost is a significant factor.
A standalone mezzanine may be preferred when the mezzanine is intended to be a long-term solution and additional support structure is needed. Ultimately, the choice between a structural mezzanine and a standalone mezzanine depends on the specific needs and requirements of the project.